Review carton-based insulated shipper formats for parcel packouts. Selection should consider the payload, internal space, liner or panel construction, closure process and route requirements.
Open a product page to review the available format, construction information and enquiry options.
Fold-flat paperboard shipper with a configurable reflective foil-lined insulation construction.
We already use cartons for these orders, so we wanted to keep the packing process familiar. The sample let us check where the insulation and coolant would sit before going further.
The outside dimensions looked fine, but we still needed to check the space left inside. Putting our actual goods into the sample made the choice much clearer.
For us, it came down to how the carton would be assembled at the bench. We walked through that with the packing team instead of choosing from the product photo.
Insulated Carton Boxes
This category currently lists one fold-flat carton format. Carton length, width and depth are produced to order, so dimensions and capacity are confirmed for the selected model rather than fixed across the range. Board, insulation, facing, closure and thermal behaviour are reviewed together on the approved drawing and sample.
| Product | Model / nominal capacity | Dimensions & board construction | Insulation structure | Compatible coolant |
|---|---|---|---|---|
|
Foil-Lined Insulated CartonFold-flat paperboard shipper
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Foldable insulated carton box; capacity specified to order. Carton length, width and depth produced to order. | External, internal and folded dimensions produced to order — confirm on the approved drawing. Outer shell: kraft or white paperboard over corrugated board, with a printable handling surface. | Multi-layer build: corrugated outer carton in kraft paper or white card, aluminium foil reflective inner layer and a foam or bubble lining; 5 mm insulation layer, 5 or 7 mm reference panel thickness. | Ice packs, gel packs or PCM panels placed inside the lined cavity. |
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| Specification | Verified reference | Confirm before order |
|---|---|---|
| Product type | Fold-flat insulated carton | Confirm assembled and folded dimensions |
| Outer paperboard | Kraft paperboard or white paperboard | Confirm grade, flute, coating and printing surface |
| Inner facing | Reflective foil laminate | Confirm aluminium foil or metallized film, laminate and seams |
| Insulation core | Not identified by the category name alone | Confirm polymer or fibre type, density and supplier specification |
| Reference panel thickness | 5 mm or 7 mm | Confirm selected model, tolerance and finished wall build-up |
| Closure and joints | Project-specific | Confirm lid, flaps, tape, edge seals and assembly method |
| Customization | Size, board, facing, printing and packing | Approve drawing and artwork before production |
| Thermal performance | Complete-packout test required | Qualify the complete payload, coolant and route configuration |
Customization options
Start from the fold-flat carton format. If your payload, route or handling process needs a different arrangement, these are the points confirmed with you before production.
Carton length, width and depth are produced to order so the box fits a specific product, insert set or pallet pattern.
The outer surface can be supplied in kraft paper or white card over corrugated board, with the print surface selected to suit branding and handling requirements.
The foil and foam lining is specified at 5 mm as standard, with the layer combination adjusted for longer hold times where the application requires it.
Confirm aluminium foil or metallized film, the laminate and the edge seams as one approved construction for the selected carton.
Lid, flaps, tape, edge seals and the assembly method are defined for the selected carton so the closed packout is repeatable.
One- or multi-colour printing, logos, handling icons and required product information can be applied directly to the carton.
Dividers, product inserts and base trays can be added so contents are protected and held in position during transport.
The number and placement of ice packs, gel packs or PCM panels is set to suit the payload, the separation required and the target hold time.
Flat-pack supply: boxes are supplied folded flat for compact storage and on-site assembly, with bulk packing quantities specified to the customer’s fulfilment process.
Share the payload, required usable internal space, temperature objective and route, coolant plan, paperboard and panel construction, closure, printing and order quantity.
Share the required carton format, internal layout, liner or panel preferences, printing and order requirements.
